Calcium filling machine

Types of calcium filling machines

Calcium filling machines are an essential part of the packaging system for calcium supplements and similar products. Different types of machines cater to distinct product characteristics, calcium package types, filling accuracy requirements, and production capacities.

• Auger filler calcium filling machine:

  This machine is widely used for powdery kinds of calcium supplements, such as calcium carbonate, calcium phosphate, etc. It is usually equipped with a product-handing hopper and vibrating and staging plates to ensure a smooth and accurate filling operation. The machine is often combined with fully automatic packaging systems. Multiple head auger filler calcium machines can fill products with different weights. However, they are unsuitable for handling sticky and humid powders. This limitation can be addressed by using products like de-stoners, air scrubbers, and vibratory feeders.

• Pneumatic filler calcium filling machine:

  Pneumatic fillers for calcium are primarily designed for liquids. This system can easily fill watery, greasy, foamy, and other kinds of liquid products. It operates based on air pressure and uses a filling nozzle to control calcium packets of different volumes. The nozzle's size determines the package's quantity. These machines have an adjustable filling bottle height and an easy-to-use self-contained design. However, hand-operated systems can be hazardous in industrial settings.

• Gravity fill nozzle calcium filling machine:

  Gravity calcium filling machines also deal with liquids. They use gravitational force to control the weight and speed of the product filling. These machines are more cost-effective than pneumatic fillers. However, they are slower. The nozzle size controls the filling volume. These machines are suitable for filling bottles but not for large-scale packaging.

• Tabletop Scale Calcium Filling Machine:

  These machines are suitable for small-scale production. They are limited to manual operation, and the maximum capacity is about 1000 to 2000 units.

• Automatic Calcium Filling Machine:

  Automatic calcium machines are large-scale manufacturing systems that can fill up to 10000 to 30,000 units daily. They allow for mass production and provide cost efficiency, high accuracy, and filling speed. The machines require a three-phase power supply and pulleys and may require additional costs for installation and air freight. Large-scale use also raises the question of spare parts and service support throughout their lifecycle. Consider whether the system will be used for a one-off or continuous production line.

Specifications and Maintenance of Calcium Filling Machine

Specifications

• Production capacity: The machine can handle 3000-7000 cartons per hour.
• Packaging volume: It works with carton sizes of 1-2.5L
• Filling accuracy: The degree of error can be as little as 0.5% to 2%, depending on the machine model and functions.
• Pressure: The machine can work at 0.2-0.45Mpa, depending on the model.
• Power: It uses about 2.5-7.5KW, depending on the machine's capacity and functions.
• Machine size: The average size is length 3m, width 1.5m, and height 2.5m. The size varies depending on the model and capacity.
• Weight: A typical machine weighs around 1200kg.

Note that the actual specification can vary based on the manufacturer and machine model. More detailed specifications may be available if users look closely at the machine's functions and features.

Maintenance

Regular maintenance is necessary to ensure the calcium filling machine for juice maintains high performance, efficiency, and quality. During operation, ensure the area is well-ventilated and free of any flammable materials. The machine operator should wear safety goggles and protective ear mufflers. The owner manual should be followed at all times.

Daily maintenance:

• Clean the entire machine, including the conveyor belt and filling head. Ensure no residue is left behind. It helps to prevent cross-contamination and maintain product integrity.
• Check all parts and components for wear and tear and damage. Do a quick examination of hoses, belts, seals, and gaskets.
• Check all fasteners to avoid unexpected accidents during operation. Ensure all nuts and bolts are adequately secured and tightened.

Weekly maintenance:

• Lubricate moving parts of the machine as required. For best results, use the recommended lubricant from the manufacturer's manual.
• Inspect the machine's electrical components and connections. Ensure there are no exposed wires, loose connections, or damaged insulations that could affect the machine's performance.
• Calibrate the filling head, so it dispenses the exact amount of product into each container. Apart from this, set the machine's optimal filling speed to coincide with the container's requirement.

Monthly maintenance:

• Deep cleaning of all critical and non-critical parts of the filling machine. Disassemble components as instructed by the manufacturer. Rinse and scrub them thoroughly to remove any build-up.
• Check the air compressor regularly, as it helps maintain pressure during product filling. Inspect hoses and fittings to ensure there is no air leakage that will reduce the pressure.

Industry scenarios of calcium filling machines

A calcium filling machine caters to diverse industries by efficiently filling calcium into various products. Here are some key industry scenarios where calcium filling machines are widely used.

• Food and Beverage Industry:

  Calcium filling machines are used to fortify food products such as dairy, non-dairy beverages, juices, dietary supplements, and functional foods with calcium. These machines ensure accurate and consistent calcium additions to enhance the nutritional value of these products.

• Pharmaceuticals and Nutraceuticals:

  In the pharmaceutical and nutraceutical industries, calcium filling machines are employed to fill calcium-based supplements into capsules, tablets, or powders. These machines enable precise dosing, meeting the stringent quality requirements of the industry.

• Animal Feed Production:

  Calcium filling machines also find applications in the animal feed industry. They are used to add calcium supplements to animal feeds for livestock, poultry, and pets. These machines contribute to the nutritional health and growth of animals.

• Cosmetics and Personal Care Products:

  Some cosmetics and personal care products, such as exfoliating body washes, lotions, and dental care products, may contain calcium compounds for their benefits like skin nourishment, Scrubbing effect, and strengthening teeth. Calcium filling machines can assist manufacturers in precisely adding these calcium compounds to their products, ensuring consistent formulations.

• Construction Industry:

  Calcium filling machines can be used in the construction industry to add calcium-based materials, such as calcium carbonate or calcium sulfate, to construction products like cement, plaster, or coatings. These materials play a vital role in improving the properties and performance of construction products.

How to choose calcium filling machines

Choosing the right calcium filling machine for specific dairy business needs can impact production efficiency, product quality, and overall profitability. Consider the following key factors before making the final choice:

• Applicable Industries

  Different industries have diverse demands regarding the types and quantities of calcium products needed. For instance, the animal feed sector may require large volumes of calcium supplements in specific formulations, while the human health industry may need smaller but more diverse calcium products. Therefore, it is crucial to determine the applicable industry range prior to selection, as this will help ensure that the machine meets the unique requirements of a particular sector.

• Machine Types

  There are distinct varieties of calcium filling machines available, each designed for a specific purpose and capability. For instance, tablet-count filling machines excel at filling precisely counted tablets into containers, which is ideal for products marketed to consumers who may be sensitive to dosage variations. On the other hand, powder-filling machines are better suited for handling calcium supplements in powder form, which is more prevalent in the market. It is crucial to choose a machine that corresponds to a business's product type and requirements.

• Production Capacity

  The production capacity of a calcium filling machine refers to the number of bottles or containers that can be filled in a given time. This parameter directly affects the efficiency of a dairy business. A machine with too low of a production capacity may lead to bottlenecks in the production line and an inability to meet market demands, while a machine with too high of a capacity may result in excessive energy consumption and waste. Therefore, it is important to select a machine whose production capacity aligns with a dairy business's production volume and capacity requirements.

• Hopper and container

  The hopper and container sizes of a calcium filling machine are also essential parameters to consider as they impact the machine's filling efficiency and production adaptability. The hopper is the storage unit where the material to be filled is kept, and its size determines how much material it can hold at once, which, in turn, affects the frequency of refilling required during the filling process. Container size refers to the range of container dimensions that the machine can accommodate, including small and large containers.

  Choosing a machine with an adequately sized hopper and adjustable container to ensure smooth operation and the ability to meet different product requirements.

Q&A

Q1: Are calcium-filling machines environmentally friendly?

A1: Yes, modern machines are designed to be environmentally friendly. They minimize wastage and ensure more efficient product usage. Additionally, some machines are designed to work with recyclable products, promoting sustainability. However, to reduce environmental impact, manual machines should be prioritized over electric machines.

Q2: Can calcium filling machines be used for other products?

A2: Some machines can be used for other products, such as other fillings, but they require interchangeable parts.

Q3: Do calcium filling machines require special maintenance?

A3: Yes. Routine maintenance is necessary to ensure all components work properly, such as replacing worn-out filler heads and inspecting the quality control systems to ensure they are calibrated correctly.

Q4: Can calcium filling machines be integrated with other machines?

A4: Yes, calcium filling machines can be integrated with other machines, such as conveyors, to streamline the production process.